Collaborative product assembly design and assembly planning presents several newly-developed methodologies and applications for collaborative assembly design and assembly planning, two important steps during the product development life cycle. These benefits include effective and rapid assembly design and assembly planning, thereby reducing the development cost and helping manufacturers enhance profit. With increased development in computer technologies and the Internet, the traditional assembly design and assembly planning have evolved around collaborative assembly design and assembly planning to speed up the product development process. Research in this area has attracted much attention in the past decade. Based on research work in the past few years, this book will present several newly-developed methodologies and applications for collaborative assembly design and assembly planning to improve the efficiency of product development in a collaborative design environment. - Provides practical and realistic solutions to engineering problems - Methodologies introduced will lead to future commercialisation of systems - Detailed step-by-step case study examples will illustrate the methodologies and be discussed thoroughly
Dr. Cong Lu is currently an associate Professor in the School of Mechatronics Engineering, University of Electronic Science and Technology of China. Dr. Lu's research interests include collaborative design and assembly, concurrent Engineering, and CAD/CAM. Dr. Lu has published many research papers in the reputable international journals, such as ASME Journal of Computing and Information Science in Engineering, IMechE Journal of Engineering Manufacture, International Journal of Production Research.
Lu / Fuh / Wong
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Weitere Infos & Material
List of figures, tables and lists
Figures
| 1.1 | Collaborative assembly design | 3 |
| 3.1 | Feature-based hierarchical co-assembly representation | 36 |
| 3.2 | Structure of assembly features | 38 |
| 3.3 | Assembly consisting of three parts | 40 |
| 3.4 | Assembly feature between Part 1 and Part 2 | 40 |
| 3.5 | Assembly feature between Part 1 and Part 3 (Condition 1) | 41 |
| 3.6 | The design modification results (1) | 42 |
| 3.7 | Assembly feature between Part 1 and Part 3 (Condition 2) | 42 |
| 3.8 | The design modification results (2) | 43 |
| 3.9 | XML file defining the assembly information of each feature in Part 2 | 48 |
| 3.10 | Parsing result of XML file (in Figure 3.9) when < featureID > ‘201’ and ‘202’ are modified | 49 |
| 3.11 | XML file defining the assembly information f each feature in Part 1 | 50 |
| 3.12 | Parsing result of the XML file in Figure 3.11 | 51 |
| 3.13 | Flowchart of whole XML files parsing process | 51 |
| 3.14 | The proposed system framework | 52 |
| 3.15 | Simplified gearbox assembly displayed in design Client 1 | 54 |
| 3.16 | Some features of each part | 55 |
| 3.17 | Part 1 in design Client 1 | 56 |
| 3.20 | Java Applet browsed in Client 1 for submitting design modification information | 57 |
| 3.23 | Part 2 in design Client 2 | 59 |
| 3.24 | Part 3 in design Client 3 | 60 |
| 3.25 | Modified Part 2 in design Client 2 | 60 |
| 3.26 | The design modification propagation triggered by modification of F11 and F12 | 61 |
| 3.27 | Updated gearbox assembly in design Client 1 | 62 |
| 4.1 | Geometric deviation in six DOFs of the cylindrical feature | 67 |
| 4.2 | Geometric deviation in restricted DOF of the cylindrical feature in assembly | 68 |
| 4.3 | Geometric deviation in six DOFs of the planar feature | 69 |
| 4.4 | Geometric deviation in restricted DOFs of the planar feature in assembly | 69 |
| 4.5 | Perpendicularity tolerance of planar feature from datum A | 70 |
| 4.6 | Tolerance zone of a planar feature | 70 |
| 4.7 | Perpendicularity tolerance of cylindrical feature from datum B | 71 |
| 4.8 | Tolerance zone of the axis of cylindrical feature | 72 |
| 4.9 | Clearance in assembly | 73 |
| 4.10 | Probability of normal distribution | 74 |
| 4.11 | Normally distributed clearance zone | 76 |
| 4.12 | Peg-hole mating condition 1a | 77 |
| 4.13 | Clearance zone 1a | 77 |
| 4.14 | Peg-hole mating condition 2a | 78 |
| 4.15 | Clearance zone 2a | 79 |
| 4.16 | Rectangular key-hole mating condition 1b | 80 |
| 4.17 | Clearance zone 1b | 81 |
| 4.18 | Geometric deviation around Z axis | 81 |
| 4.19 | Possible maximum dz | 82 |
| 4.20 | Rectangular key-hole mating condition 2b | 83 |
| 4.21 | Clearance zone 2b | 83 |
| 4.22 | Assembly consisting of 12 parts | 87 |
| 4.23 | Tolerance design in Part 1 | 88 |
| 4.24 | Tolerance design in Part 2 | 88 |
| 4.25 | Tolerance design in Part 4 | 89 |
| 4.26 | Tolerance design in Part 3 | 89 |
| 4.27 | Assembly sequence 1 | 90 |
| 4.28 | Concentricity in Part 3 | 94 |
| 4.29 | Distance between O2, and O3, | 97 |
| 4.30 | Distance between O4 and O4, | 97 |
| 4.31 | A drive assembly consisting of 21 parts | 101 |
| 4.32 | Tolerance design of Part 5 | 102 |
| 4.33 | Tolerance design of Part 20 | 103 |
| 4.34 | Tolerance design of Part 12 | 104 |
| 4.35 | Tolerance design of Part 16 | 104 |
| 4.36 | Tolerance design of Part 4 | 105 |
| 4.37 | Tolerance design of Part 1 | 105 |
| 5.1 | Non-dominated solutions in a two-objective optimization problem | 111 |
| 5.2 | Search directions toward Pareto frontier | 112 |
| 5.3 | Optimized search directions toward Pareto frontier | 113 |
| 5.4 | Linear membership functions to derive he fuzzy weights | 115 |
| 5.5 | Order Crossover procedure | 119 |
| 5.6 | Insertion mutation procedure | 120 |
| 5.7 | Assembly consists of seven parts | 125 |
| 5.8 | Evolving steps of the fitness function for solution | 129 |
| 5.9 | An assembly consisting of 22 parts | 130 |
| 5.14 | Fuzzy weight parameter input dialog box | 133 |
| 5.15 | Fitness value in different generations in our tests | 141 |
| 6.1 | Redesign guidelines from the assembly planning results | 151 |
| 6.2 | Limited assembly orientation of Part 2 to Part 1 | 156 |
| 6.3 | Redesigned Part 13a and Part 13b in assembly | 157 |
| 6.4 | Assembly with one assembly orientation change | 158 |
| 6.5 | Assembly without assembly orientation change | 158 |
| 6.6 | Original design of Part 14 | 160 |
| 6.7 | Redesigned Part 14 | 160 |
| 6.8 | Redesigned assembly operation type | 162 |
| 6.9 | Original design of Part 13 | 162 |
| 6.10 | Redesigned Part 13 | 162 |
| 7.1 | System framework for collaborative assembly planning | 166 |
| 7.2 | The workflow of collaborative assembly planning | 169 |
| 7.3 | A motor table assembly | 175 |