Yan / Jiang / Eynard Advanced Design and Manufacture to Gain a Competitive Edge

New Manufacturing Techniques and their Role in Improving Enterprise Performance
1. Auflage 2008
ISBN: 978-1-84800-241-8
Verlag: Springer-Verlag
Format: PDF
Kopierschutz: Adobe DRM (»Systemvoraussetzungen)

E-Book, Englisch, 891 Seiten

Manufacturing industry has been one of the key drivers for recent rapid global economic development. Globalisation of manufacturing industries due to distributed design and labour advantage leads to a drive and thirst for technological advancements and expertise in the fields of advanced design and manufacturing. This development results in many economical benefits to and improvement of quality of life for many people all over the world. This rapid development also creates many opportunities and challenges for both industrialists and academics, as the design requirements and constraints have completely changed in this global design and manufacture environment. Consequently the way to design, manufacture and realise products have changed as well. More and more design and manufacture tasks can now be undertaken within computer environment using simulation and virtual reality technologies. These technological advancements hence support more advanced product development and manufacturing operations in such a global design and manufacturing environment. In this global context and scenario, both industry and the academia have an urgent need to equip themselves with the latest knowledge, technology and methods developed for engineering design and manufacture.

Autoren/Hrsg.

Yan, Xiu-Tian

Jiang, Chengyu

Eynard, Benoit

Inhaltsverzeichnis

1;Preface;5
2;Acknowledgements;9
3;Contents;13
4;Chapter 1 Simulation and Virtual Reality Enabled Design and Manufacture Analysis;21
4.1;Simulation-Enabled Approach for Defect Prediction and Avoidance in Forming Product Development;23
4.1.1;1. Introduction;23
4.1.2;2. FEM for Plastic Simulation;25
4.1.3;3. Approach for Product Quality Prediction and Improvement;26
4.1.4;4. Case Studies;28
4.1.5;5. Summary;31
4.1.6;6. Acknowledgments;31
4.1.7;7. References;31
4.2;A Case Study to Support Conceptual Design Decision Making Using Context Knowledge;33
4.2.1;1. Introduction;33
4.2.2;2. Context in Design;34
4.2.3;2.1;34
4.2.4;3. Function to Means Mapping Model;35
4.2.5;4. Case Study;38
4.2.6;5. Conclusions;41
4.2.7;6. References;41
4.3;Dynamic and Visual Assembly Instruction for Configurable Products Using Augmented Reality Techniques;43
4.3.1;1. Introduction;43
4.3.2;2. Related Work;45
4.3.3;3. Augmented Reality Technology;46
4.3.4;4. Augmented Assembly;47
4.3.5;5. Experiments and Results;49
4.3.6;6. Conclusions;50
4.3.7;7. Acknowledgements;51
4.3.8;8. References;51
4.4;Finite Element Analysis of Square Cup Deep Drawing of Pure Titanium Metal Sheet at Elevated Temperatures;53
4.4.1;1. Introduction;53
4.4.2;2. Finite Element Modelling;54
4.4.3;3. Results and Discussions;55
4.4.4;4. Conclusions;62
4.4.5;5. Acknowledgement;62
4.4.6;6. References;62
4.5;Simulation on Profile Control of a Plate Finishing Rolling Mill;63
4.5.1;1. Introduction;63
4.5.2;2. Governing Equations;63
4.5.3;3. Plate Crown Control Characteristics;68
4.5.4;4. Conclusions;72
4.5.5;5. References;72
4.6;Magnetic Field and Forces Analysis of Precision Linear Motor with Air- bearings;73
4.6.1;1. Introduction;73
4.6.2;2. Modeling of PLM with Air-bearings;75
4.6.3;5. Conclusions;81
4.6.4;6. References;82
4.7;Analysis and Optimization of Modal Characteristics of the Base of the Cartesian Robot;83
4.7.1;1. Introduction;83
4.7.2;2. FE Simulation on the Base of the Cartesian Robot;84
4.7.3;3. Result of Computed Modal Analysis;86
4.7.4;4. Optimization of the Mode Characteristics;86
4.7.5;5. Conclusions;89
4.7.6;6. References;89
4.8;Numerical Analysis on the Temperature and Thermal Stress Distribution in Adhesive Joints;91
4.8.1;1. Introduction;91
4.8.2;2. Computation Model;92
4.8.3;4. Thermal Stress Analysis;96
4.8.4;6. References;100
4.9;Kinematical Modeling for Main Machines and Integrating into Beverage Packaging Production Line;101
4.9.1;1. Introduction;101
4.9.2;2. Peer Model and Peer Node;102
4.9.3;3. Auxiliary Control;104
4.9.4;4. Kinematical Modeling;105
4.9.5;5. Integrating into Production Line;107
4.9.6;6. Conclusions;110
4.9.7;7. References;110
4.10;Gasketed Joint’s Relaxation Behaviour During Assembly Using Different Gaskets: A Comparative Study;111
4.10.1;1. Introduction;111
4.10.2;2. Finite Element Analysis;112
4.10.3;3. Results and Discussions;115
4.10.4;4. Conclusions;119
4.10.5;5. References;119
4.11;Finite Element Simulation in Flat Rolling of Multi-Wire;121
4.11.1;1. Introduction;121
4.11.2;2. FEM Modeling of Wire Flat Rolling;123
4.11.3;3. Simulation Results and Discussion;124
4.11.4;4. Conclusions;129
4.11.5;5. References;130
4.12;Heat Transfer Characteristics inside an Evaporator of a Two- Phase Closed Loop Thermosyphon with Saw Tooth Ribbed Evaporator Surface;131
4.12.1;1. Introduction;131
4.12.2;2. Experimental Setup and Test Procedure;132
4.12.3;4. Conclusions;139
4.12.4;5. References;140
4.13;3rd Order Double B-Splint Surfaces and the 3rd Order Contact in NC Machining;141
4.13.1;1. Introduction;141
4.13.2;2. Contact Between Sculptured Surface and Circumference of Circle;142
4.13.3;4. The Establishment of the Coordinate System;144
4.13.4;5. Machining Movement Equation and its Solution;145
4.13.5;6. Double B-Splint Surfaces and the 3rd Order Contact in NC Machining;146
4.13.6;7. B-Splint Curve and the 3rd Order Contact in NC Machining;148
4.13.7;8. Conclusions;149
4.13.8;9. References;150
4.14;The Research of Product and Project-based Aerospace Product Lifecycle Management;151
4.14.1;1. Introduction;151
4.14.2;2. The Methodology of Product-and-Project-based Lifecycle Management;152
4.14.3;3. The Framework of Product-and-Project-based Lifecycle Management;154
4.14.4;5. References;156
4.15;Application of Soft Computing Techniques to a LQG Controller Design;157
4.15.1;1. Introduction;157
4.15.2;2. System Identification and Modelling of the TRMS;158
4.15.3;6. Conclusions;165
4.15.4;7. References;165
4.16;GA-based Automatic Test Data Generation for UML State Diagrams with Parallel Paths;167
4.16.1;1. Introduction;167
4.16.2;2. Related Work;168
4.16.3;3. The Test Data Generation from the UML State Machine Diagram Using GA;169
4.16.4;4. Parallel Paths Problem Resolution;171
4.16.5;5. Experimentation;173
4.16.6;6. Conclusions and Future Work;175
4.16.7;7. Acknowledgement;176
4.16.8;8. References;176
5;Chapter 2 Materials Design and Processing;177
5.1;Rational Synthesis of Calcium Phosphates with Variable Ca/ P Ratios Based on Thermodynamic Calculations;179
5.1.1;1. Introduction;179
5.1.2;2. Materials and methods;180
5.1.3;3. Results;181
5.1.4;4. Discussions;182
5.1.5;5. Conclusions;186
5.1.6;6. Acknowledgements;187
5.1.7;7. References;187
5.2;Study on Residual Stresses in Milling Aluminium Alloy 7050- T7451;189
5.2.1;1. Introduction;189
5.2.2;2. Experimental Details;190
5.2.3;3. Results;194
5.2.4;4. Discussion;197
5.2.5;5. Conclusions;197
5.2.6;6. Acknowledgement;198
5.2.7;7. References;198
5.3;High-speed Friction and Wear Behaviour of Ultra-fine Grain Cemented Carbide Cutting Tool;199
5.3.1;1. Introduction;199
5.3.2;2. Experiments;200
5.3.3;3. Surface Analysis;202
5.3.4;4. Results and Discussions;203
5.3.5;5. Conclusions;207
5.3.6;6. Acknowledgements;208
5.3.7;7. References;208
5.4;Study on Adiabatic Shear Behaviour in Orthogonal Cutting of H13 Steel;209
5.4.1;1. Introduction;209
5.4.2;2. Experiment;210
5.4.3;3. Experimental results and discuss;211
5.4.4;4. Conclusions;217
5.4.5;5. References;218
5.5;Study on Effect of Material Strain Rate in Contact Layer on Surface Integrity in Quick- point Grinding;219
5.5.1;1. Introduction;219
5.5.2;2. Multiple Grinding Speed in Quick-Point Grinding Process;220
5.5.3;3. Analysis of Impact Properties in Quick-Point Grinding;221
5.5.4;4. Effects of Strain-Rate on Strength of Contact Layer under Impulsive Load;223
5.5.5;5. Effect of Strain-Rate in Contact Layer on Surface Roughness;224
5.5.6;6. Grinding Experiment on Surface Roughness in Quick-Point Grinding;226
5.5.7;7. Conclusions;228
5.5.8;8. Acknowledgments;228
5.5.9;9. References;228
5.6;Chemical Vapour Deposition Phase Diagrams for Zirconium Carbide;229
5.6.1;1. Introduction;229
5.6.2;2. Procedures;230
5.6.3;3. Results;230
5.6.4;4. Discussion;233
5.6.5;5. Conclusions;234
5.6.6;6. References;234
5.7;Research on Toughening Mechanics of Zirconia Toughened Alumina Composite Ceramics;235
5.7.1;1. Introduction;235
5.7.2;2. Experimental Study;236
5.7.3;3. Toughening Mechanics Analysis of Zirconia Toughened Alumina Composite Ceramics;237
5.7.4;4. Summary;240
5.7.5;5. References;241
5.8;Investigation on the Built-up Edge of Aluminium Matrix Composites;243
5.8.1;1. Introduction;243
5.8.2;2. Orthogonal Free Cutting Tests;244
5.8.3;3. Circumferential Turning Tests;246
5.8.4;4. Results and Discussion;247
5.8.5;5. References;249
5.9;Modelling of Temperature History During Machining of Cast Aluminium Alloy;251
5.9.1;1. Introduction;251
5.9.2;2. Finite Element Model;253
5.9.3;3. Results and Discussions;255
5.9.4;4. Conclusions;259
5.9.5;5. Acknowledgments;259
5.9.6;6. References;259
5.10;Effect of Sandwich Structure on Mechanical Properties of Gray Cast Iron Plates;261
5.10.1;1. Introduction;261
5.10.2;2. Experimental Procedure;262
5.10.3;3. Results;263
5.10.4;4. Discussions;265
5.10.5;5. Conclusions;266
5.10.6;6. Acknowledgements;266
5.10.7;7. References;266
6;Chapter 3 Manufacturing System Design and Analysis;268
6.1;General Stiffness Analysis for Multi-Axis Machine Tool;271
6.1.1;1. Introduction;271
6.1.2;2. General Stiffness Model of Multi-Axis Machine Tool;272
6.1.3;3. Analysis For General Stiffness Model;275
6.1.4;4. Machining-Oriented Performance Evaluations;276
6.1.5;7. References;281
6.2;A RFID-based Intelligent Control Framework for Plant Production;283
6.2.1;1. Introduction;283
6.2.2;2. What Is RFID Technology?;284
6.2.3;3. Overall Architecture;285
6.2.4;4. Some Enabling Technologies;286
6.2.5;6. Acknowledgements;292
6.2.6;7. References;292
6.3;Application of Lubrication Theory to Optimise Grinding Fluid Supply- Surface Integrity Evaluation;293
6.3.1;1. Introduction;293
6.3.2;2. Theoretical Models of Hydrodynamic Pressure;294
6.3.3;3. Experimental Procedure;298
6.3.4;4. Result and Discussion;299
6.3.5;5. Concluding Remarks;301
6.3.6;6. Acknowledgements;301
6.3.7;7. References;302
6.4;The Development and Application of Reconfigurable Production Line for Automobile Electromotor;303
6.4.1;1. Introduction;303
6.4.2;2. The Whole Frame and Design of the Reconfigurable Production Line for Automobile Electromotor;304
6.4.3;3. Control System of Reconfigurable Product Line for the Automobile Electromotor;305
6.4.4;4. Conclusion;311
6.4.5;5. Acknowledgment;311
6.4.6;6. References;311
6.5;Analysis on Volumetric Positioning Error Development due to Thermal Effect Based on the Diagonal Measurement;313
6.5.1;1. Introduction;313
6.5.2;2. Volumetric Positioning Errors for a Machine Tool;314
6.5.3;3. Introduction of Sequential Step Diagonal Measurement Method;315
6.5.4;4. Experiment and Analysis;317
6.5.5;5. Conclusions;321
6.5.6;6. References;322
6.6;Testing Research on the Thermal Error Characteristic of Ballscrew Feed System;323
6.6.1;1. Introduction;323
6.6.2;3. Positioning and Backhaul Error Analysis at a Constant Rotation Speed of X- Axis in Feed System;326
6.6.3;4. Analysis of Thermal Error under Changing Operating Condition;330
6.6.4;5. Conclusions;332
6.6.5;7. Acknowledgment;333
6.6.6;8. References;333
6.7;Simulation Based Process Parameters Study of the Tube Roll- cutting;335
6.7.1;1. Introduction;335
6.7.2;2. Model for the tube roll-cutting process;336
6.7.3;3. Results and discussion;338
6.7.4;4. Comparison between simulated result and experimental data;343
6.7.5;5. Conclusion;344
6.7.6;6. References;344
6.8;Online Control Model of Rolling Force Considering Shear Strain Effects;345
6.8.1;1. Introduction;345
6.8.2;2. Model Establishment;346
6.8.3;3. Results and Discussion;350
6.8.4;4. Conclusions;353
6.8.5;5. References;353
6.9;Digital Simulation and Performance Analysis on the Roller of a Roller Mill;355
6.9.1;1. Introduction;355
6.9.2;4. Simulation and Performance Analysis;358
6.9.3;5. Conclusion;362
6.9.4;6. Acknowledgments;362
6.9.5;7. References;363
6.10;A Type of Elimination-Random Direction Algorithm of Optimum Design;365
6.10.1;1. Introduction;365
6.11;Study on Simulative Design in Mixer Rotor Based on Rheological Theory;375
6.11.1;1. Introduction;375
6.11.2;2. Physical Model;376
6.11.3;3. Mathematic Model;377
6.11.4;4. Experiment And Result Analysis;381
6.11.5;5. Conclusions;384
6.11.6;6. References;384
6.12;Stochastic Subspace Model Identification and One-step Prediction on Time Series Data;387
6.12.1;1. Introduction;387
6.12.2;2. Mathematics Model and Problem Description;388
6.12.3;3. Proposed New Algorithm and its Implementation;390
6.12.4;4. Comparative Research;393
6.12.5;5. Conclusions and Prospects;395
6.12.6;6. References;395
6.13;Hybrid Discrete Optimization Using Lingo Software for the Design of Mechanical Transmission Systems;397
6.13.1;1. Introduction;397
6.13.2;2. Brief Introduction of Lingo Software;398
6.13.3;3. The Procedure of a Hybrid Discrete Optimization Design;399
6.13.4;4. Optimum Examples;400
6.14;Toward the Manufacturing Software Interoperability;407
6.14.1;1. Introduction;407
6.14.2;2. Manufacturing Software Integration vs. Interoperability;408
6.14.3;3. Interoperability Problem;411
6.14.4;4. The MSIM Model;412
6.14.5;5. The Primary Implementation of MSIM and Discussion;415
6.14.6;6. Summary and Conclusions;415
6.14.7;7. Acknowledgements;416
6.14.8;8. References;416
6.15;Overview of Modelling, Scheduling, Planning, and Control Using Petri Net Representation and AI Search;417
6.15.1;1. Introduction to Petri Nets and Petri Net Modeling;417
6.15.2;2. Scheduling Using PN and AI Search;419
6.15.3;3. Petri Net Based Planning;423
6.15.4;4. Closed-loop Control Using PN;423
6.15.5;5. Rule-based PN and Generic Nets;424
6.15.6;6. Discrete Event Simulation of Supply Chains;425
6.15.7;7. References;425
6.16;An Overview of Simulation in Supply Chains;427
6.16.1;1. Introduction;427
6.16.2;2. Simulation Worldview;427
6.16.3;3. Three-Phase Approach;428
6.16.4;4. Simulation Optimization;429
6.16.5;5. Simulation Software Packages;431
6.16.6;6. Latest Simulation Developments and Applications in SCM;432
6.16.7;7. Future of Simulation in SCM;433
6.16.8;8. Conclusion;434
6.16.9;9. References;434
6.17;The Development of a Stamping Blank Optimal Layout System Based on Interval Method;437
6.17.1;1. Introduction;437
6.17.2;2. Mathematical Model for Blank Layout;438
6.17.3;3. The Interval Method;440
6.17.4;4. Development of the Stamping Blank Optimal Layout System;444
6.17.5;5. Conclusion;447
6.17.6;6. References;447
6.18;Design of the Wireless Temperature Measurement Alarming System in the High- Voltage Transformer Substation;449
6.18.1;1. Introduction;449
6.18.2;2. System Introduction;450
6.18.3;3. Working Principle;453
6.18.4;4. Node Life Analysis;454
6.18.5;5. EMC Analysis of the System;455
6.18.6;6. Summary;457
6.18.7;7. Acknowledgment;458
6.18.8;8. References;458
7;Chapter 4 Machine Tools and Manufacturing Technologies;459
7.1;The Tool Life Analysis of Ceramic Turning Tools Under the Cumulative Action of Different Cutting Speeds;461
7.1.1;1. Introduction;461
7.1.2;2. Tool Life Analysis;462
7.1.3;3. Tool Flank Wear Experiment;465
7.1.4;5. Conclusion;469
7.1.5;6. References;470
7.2;Optimisation of Machining Parameters for NC Milling Ultrahigh Strength Steel;471
7.2.1;1. Introduction;471
7.2.2;2. Mathematical model;473
7.2.3;3. Optimization procedure;476
7.2.4;4. Case study;477
7.2.5;5. Conclusions;480
7.2.6;6. Acknowledgements;480
7.2.7;7. References;480
7.3;A New Method for Piston Ring Contour Cutting Based on Linear Driving;483
7.3.1;1. Analysis of Piston Ring Contour;483
7.3.2;2. The Method for the Piston Ring Contour Cutting Process;485
7.3.3;4. Frequency-domain Analysis for the Linear Control System;488
7.3.4;5. Experiment and Conclusion;491
7.4;Product Lifecycle-oriented BOM Similarity Metric Method;493
7.4.1;1. Introduction;493
7.4.2;2. PL BSM Calculating Formula;494
7.4.3;3. PL BSM Similar Properties;497
7.4.4;4. PL BSM Algorithm;498
7.4.5;5. PL BSM Extensible Calculation Framework;499
7.4.6;6. An Evaluation Instance of PL BSM Method;501
7.4.7;7. Conclusions and Future Work;501
7.4.8;8. References;502
7.5;Studies on FE Modelling and Stress Characteristics of Joining in the Steel- aluminium Hybrid Structure of Car Body;503
7.5.1;1. Introduction;503
7.5.2;2. Modeling and material property;504
7.5.3;3. Numerical modelling and FE analyses;505
7.5.4;5. Conclusions;511
7.5.5;6. Acknowledgments;512
7.5.6;7. References;512
7.6;Integrated Highly Effective Deep Hole Processing Technology;513
7.6.1;1. Introduction;513
7.6.2;2. Deep Hole Processing Efficiency Analysis;514
7.6.3;3. Main Technical Way for Integrated Highly Effective Deep Holes Processing;514
7.6.4;4. The Application and Efficiency Analysis of Integration Highly Effective Deep Hole Processing Technology;519
7.6.5;5. Conclusion;522
7.6.6;6. References;522
7.7;Game Theory Strategy for Information Standardization Work in Manufacturing Enterprise;523
7.7.1;1. Introduction;523
7.7.2;2. Game Character of the Information Standardization;524
7.7.3;3. Non-cooperative Game in the Information Standardization;524
7.7.4;4. The Cooperative Game in the Information Standardization;527
7.7.5;5. The Game Strategy Conclusion of Information Standardization;532
7.7.6;6. References;532
7.8;Stability and Its Influence Factors for High-Speed Milling;533
7.8.1;1. Introduction;533
7.8.2;2. Modeling for Dynamics and Milling Force in High-Speed Milling;534
7.8.3;3. Stability Limits of High-Speed Milling;536
7.8.4;4. Influence Factors of the Stability in High-Speed Milling;537
7.8.5;5. Conclusions;539
7.8.6;6. Acknowledgements;539
7.8.7;7. References;539
7.9;Concurrent Intelligent Manufacturing Based on RFID;541
7.9.1;1. Introduction;541
7.9.2;2. Intelligent Manufacturing Technology and RFID Technology;541
7.9.3;3. Research and Application of RFID;542
7.9.4;4. Concurrent Intelligent Manufacturing System Based On RFID;543
7.9.5;5. Case Studies in RFID Implementation;548
7.9.6;6. Conclusions;549
7.9.7;7. Acknowledgement;549
7.9.8;8. References;549
7.10;Realization of CNC System on Middle-Convex and Varying Oval Piston Machining;551
7.10.1;1. Introduction;551
7.10.2;2. Architecture of the Turning System;553
7.10.3;3. Principle of Soft-profile Piston Machining;555
7.10.4;4. Software Design;556
7.10.5;5. Machining Test;558
7.10.6;6. Conclusions;559
7.10.7;7. References;559
7.11;Research and Development of Lingsteel Temper Rolling Mill and Key Technique Study;561
7.11.1;1. Introduction;561
7.11.2;2. Equipment Composing;562
7.11.3;3. Key Technique Researched;563
7.11.4;4. Experiment of Production Characteristics;567
7.11.5;5. Usage Status;568
7.11.6;6. Conclusions;569
7.11.7;7. References;569
7.12;Locating Correctness Analysis and Modification for Fixture Design;571
7.12.1;1. Introduction;571
7.12.2;2. Machining-requirement-based Approach;572
7.12.3;3. Numerical Tests;579
7.12.4;4. Conclusions;581
7.12.5;5. Acknowledgment;581
7.12.6;6. References;581
7.13;Research of Surface Quality and Wear Tribological Properties of Ceramic Wire Drawing Die Based TiC Machined by Superfine B4C Grinding Agent;583
7.13.1;1. Introduction;583
7.13.2;2. Experimentation Process;584
7.13.3;3. Experiment Results and Discussion;586
7.13.4;4. Conclusions;588
7.13.5;5. Acknowledgements;589
7.13.6;6. References;589
7.14;Research on 2-D Adaptive Rough Surface for Asperity Contact Problem;591
7.14.1;1. Introduction;591
7.14.2;2. Topographical Properties of Rough Surface;592
7.14.3;3. Contact Analysis for Adaptive Surface;593
7.14.4;4. Conclusions;598
7.14.5;5. Acknowledgements;598
7.14.6;6. References;598
7.15;Application of Modified Geometry of Face-Gear Drive with Double Crowned Helical Pinion;599
7.15.1;1. Introduction;599
7.15.2;2. Gear Drive Generation;600
7.15.3;5. Acknowledgements;608
7.15.4;6. References;608
7.16;Study on the Uncertainties of Form Errors Evaluation Under the New GPS Framework;609
7.16.1;1. Introduction;609
7.16.2;2. The Uncertainties System in the New GPS Framework;610
7.16.3;3. Uncertainties Calculations of Typical Tolerance Items;611
7.16.4;4. Examples of Uncertainties Calculation for Flatness;618
7.16.5;5. Conclusions;618
7.16.6;6. Acknowledgements;619
7.16.7;7. References;619
7.17;Development of a Web-Based Expert System for Metal Cutting Burr Prediction;621
7.17.1;1. Introduction;621
7.17.2;2. Operation Mechanism of Web-based Expert System;623
7.17.3;3. System Structure and Functions;624
7.17.4;4. Inference Scheme of the System;625
7.17.5;5. System Development;626
7.17.6;6. Feasibility Studies;628
7.17.7;7. Conclusions;628
7.17.8;8. Acknowledgement;629
7.17.9;9. References;629
8;Chapter 5 Manufacturing Planning;631
8.1;Process Routing Planning System Based on PDM;633
8.1.1;1. Introduction;633
8.1.2;2. Related Conception;634
8.1.3;3. Generated Procedure of Process Routing;635
8.1.4;4. System Framework;636
8.1.5;5. Key Technique;638
8.1.6;6. System Application and Conclusion;640
8.1.7;7. References;642
8.2;Service-driven Manufacturing Information Processing for Digital Manufacturing Workshop;643
8.2.1;1. Introduction;643
8.2.2;2. Service-Driven Mode for Manufacturing Information Processing;644
8.2.3;3. Key Services for Manufacturing Information Processing;646
8.2.4;6. Acknowledgement;651
8.2.5;7. References;651
8.3;Multi-agent Quality Tracking and Control for Interenterprise Based on a Fractal;653
8.3.1;1. Introduction;653
8.3.2;2. Multi-agent Quality Tracking and Control Model for Interenterprise Based on Fractal;654
8.3.3;3. Realization of Multi-agent Quality Tracking and Control for Inter- enterprise Based on Fractal;656
8.3.4;4. Conclusions;661
8.3.5;5. Acknowledgements;661
8.3.6;6. References;662
8.4;Exploring Parameterised Process Planning for Mass Customisation;663
8.4.1;1. Introduction;663
8.4.2;2. Featured Functions of a CAPP System for MC;664
8.4.3;3. Case-Based Process Planning;666
8.4.4;4. Parameterized Process Planning;667
8.4.5;5. Parameterized Process Planning Based on CAPP Framework;670
8.4.6;6. Conclusions;672
8.4.7;7. References;672
8.5;A Task Compatibility Index for Multi-fingered Robot Hand Grasp Planning;673
8.5.1;1. Introduction;673
8.5.2;2. The Force Mapping and Velocity Mapping;674
8.5.3;3. The Force Ellipsoid and Force Transmission Ratio;675
8.5.4;4. The Velocity Ellipsoid and Velocity Transmission Ratio;677
8.5.5;5. Task Compatibility and Grasp Planning;678
8.5.6;6. Numerical Example;679
8.5.7;7. Conclusions;680
8.5.8;8. References;681
8.6;Process Control of Enterprise Innovation and Adaptability Control Based on Rapid Prototyping;683
8.6.1;1. Introduction;683
8.6.2;2. The Concept of Process Control of Innovation;683
8.6.3;3. Control Model of Innovation Process;685
8.6.4;4. Adaptability Control System Based on RP;687
8.6.5;5. The Basic Characteristics of Adaptability Control Based on RP;688
8.6.6;6. Conclusions;688
8.6.7;7. References;689
8.7;Process Parameters Effect on a Rectangular Tube Hydro- Forming with Magnesium Alloy;691
8.7.1;1. Introduction;691
8.7.2;2. Method of Analysis;693
8.7.3;3. Problem Statement and Approach;696
8.7.4;4. Results and Discussion;698
8.7.5;5. Conclusions;705
8.7.6;6. References;706
8.8;Quality Prediction of Centrifugal Barrel Finishing Using Genetic Neural Network;707
8.8.1;1. Introduction;707
8.8.2;2. Building of the GA-BP and its Algorithm Design;708
8.8.3;3. Predictive Result Analyzing of GA-BP;712
8.8.4;4. Conclusions;716
8.8.5;5. References;716
8.9;Model Driven Engineering of Economy of Scope Systems;717
8.9.1;1. Introduction;717
8.9.2;3. Choice of Study Domain and Related Product Variance;720
8.9.3;4. Integrated Enterprise and Simulation Modeling in Fixed Furniture Assembly Operations;720
8.9.4;6. Reflections and Conclusions;725
8.9.5;7. References;726
8.10;Customer Requirement Translation and Product Configuration Based on Modular Product Family;727
8.10.1;1. Introduction;727
8.10.2;2. Modular Product Family;728
8.10.3;3. Customer Requirement Translation;730
8.10.4;4. Module Search;733
8.10.5;5. Case Study;735
8.10.6;6. Conclusions;736
8.10.7;7. References;736
9;Chapter 6 MEMS;749
9.1;Geometrical Integrity of Microholes Drilled by Conventional and Micro Electrical Discharge Machining;751
9.1.1;1. Introduction;751
9.1.2;3. Results and Discussions;756
9.1.3;4. Conclusion;758
9.1.4;5. Acknowledgement;759
9.1.5;6. References;759
9.2;The Reliability Analysis of the Precision Micro-Punch Life with IC Packing Bag;761
9.2.1;1. Introduction;761
9.2.2;2. Reliability Model of Punching Process;762
9.2.3;3. Experimental Result and Discussion;763
9.2.4;4. Conclusion;768
9.2.5;5. References;768
9.3;Development of Micro-Assembly Machine Using Linear Motors;769
9.3.1;1. Introduction;769
9.3.2;4. Experimental Results of Micro-Assembly;776
9.3.3;6. Acknowledgment;778
9.3.4;7. References;778
9.4;Prototyping of the Computer Integrated Manufacturing Processes of MEMS in a Desktop Micro- factory;787
9.4.1;1. Introduction;787
9.4.2;2. Approach to the Prototyping of a Desktop Micro-factory;788
9.4.3;3. Methodology;789
9.4.4;4. Conclusions and Perspectives;793
9.4.5;5. References;793
9.5;Experimental Research on Electrochemical Micromachining;795
9.5.1;1. Introduction;795
9.5.2;2. Developed Experimental System of Micro-ECM;796
9.5.3;3. Experimental Results and Discussions;797
9.5.4;4. Conclusions;802
9.5.5;5. Acknowledgments;802
9.6;FEM Calculation of Microscale Laser Shock Processing on MEMS Material with Excimer Laser;805
9.6.1;1. Introduction;805
9.6.2;4. Conclusions;811
9.6.3;5. References;812
9.7;Study on Temperature Control in the Laser 3D Deposition Process and the Temperature Influences to the Shaping Quality;813
9.7.1;1. Introduction;813
9.7.2;2. A General Scheme of 3D Temperature Control System;814
9.7.3;3. Experiment of 3D Depositing and Data Analysis;816
9.7.4;4. Conclusions;819
9.7.5;5. Acknowledgements;820
9.7.6;6. References;820
10;Chapter 7 Special Manufacturing Techniques and Industrial Applications;821
10.1;Research on the Electrode Resistance in EDM Based on Orthogonal Experiment;823
10.1.1;1. Introduction;823
10.1.2;2. The Forming Conditions of Electrode Protective Layer and Its Analysis;824
10.1.3;4. Conclusions;832
10.1.4;5. References;833
10.2;A Pratical In-Situ CO2 Laser Drilling System for Plasters;835
10.2.1;1. Introduction;835
10.2.2;2. Principle of Laser Drilling on Plaster;836
10.2.3;3. Laser Drilling System Description;836
10.2.4;6. Distortion Correction for Dual Galvanometer;840
10.2.5;7. Conclusions;841
10.2.6;8. References;841
10.3;Continuous Finish Processes Using Combination of Grinding and Electrochemical Finishing on Screw Surfaces;843
10.3.1;1. Introduction;843
10.3.2;2. System Design Requirements;845
10.3.3;4. Results and Discussions;848
10.3.4;5. Conclusions;853
10.3.5;6. Acknowledgement;853
10.3.6;7. References;853
10.4;Pre-drawing and Air-bulging Technology Used in the In- Mould- Decoration Thermoforming Process for Complex Plastic Products;855
10.4.1;1. Introduction;855
10.4.2;2. PD-AB-IMD Thermoforming Technology;857
10.4.3;3. Viscoelastic Constitutive Model;859
10.4.4;4. Mechanical Behaviour Analysis of PC;859
10.4.5;5. An Example of PA-AB-IMD;861
10.4.6;6. Conclusions;862
10.5;A Research on a System Development Process Model for Industrial Solutions;865
10.5.1;1. Introduction;865
10.5.2;2. Industrial Solutions;866
10.5.3;3. Related Research;867
10.5.4;5. Advantages for the Industry;872
10.5.5;6. Summary;873
10.5.6;7. References;873
10.6;Performance of a Flange Joint Using Different Gaskets Under Combined Internal Pressure and Thermal Loading;875
10.6.1;1. Introduction;875
10.6.2;2. Finite Element Modelling, Flange Size Selection;876
10.6.3;3. Material Properties of Flange, Bolt and Solid Plate Gasket;876
10.6.4;4. Material Modelling of the Spiral Wound Gasket;876
10.6.5;5. Element Selection;877
10.6.6;6. Meshing;878
10.6.7;8. Results and Discussion;880
10.6.8;9. Conclusions;883
10.6.9;10. References;883
10.7;Experimental Research and FEM Analysis of the Two- Axle Rotary Shaping with Elastic Medium;885
10.7.1;1. Introduction;885
10.7.2;2. Experiments and Numerical Analysis;886
10.7.3;3. Solution Procedure;891
10.7.4;4. Results and Discussion;892
10.7.5;5. Conclusion;893
10.7.6;6. Acknowledgements;893
10.7.7;7. References;893
10.8;Application of Artificial Muscles as Actuators in Engineering Design;895
10.8.1;1. Introduction;895
10.8.2;2. Types of Artificial Muscles;896
10.8.3;3. Dynamic Properties of EAP Actuators;898
10.8.4;5. Conclusions and Discussions;903
10.8.5;6. References;904
11;Author Index;905