Yang / Mochizuki / Nishiwaki Transport Phenomena in Manufacturing and Materials Processing

1. Auflage 2016
ISBN: 978-1-4832-9132-1
Verlag: Elsevier Science & Techn.
Format: PDF
Kopierschutz: 1 - PDF Watermark

E-Book, Englisch, Band Volume 6, 193 Seiten, Web PDF

Reihe: Transport Processes in Engineering

Motivated by international competition and an easy access to high-speed computers the manufacturing and materials processing industry has seen many changes in recent times. New techniques are constantly being devloped based on a broad range of basic sciences including physics, chemistry and particularly thermal-fluids sciences and kinetics. In order to produce and treat massive products, the industry is also in need of a very wide range of engineering knowledge and skill for integrating metallurgy, mechanics, electricity, transport phenomena, instrumentation and computer control.This monograph covers a part of these demands, namely by presenting the available knowledge on transport phenomena in manufacturing and materials processing. It is divided into four parts. Part I deals with the fundamentals of transport phenomena, including the transfer of momentum, energy, mass, electric and magnetic properties. Parts II and III are concerned with applications of the fundamentals in transport phenomena occurring in manufacturing and materials processing, respectively. Emphasis has been placed on common aspects of both discciplines, such as forming, machining, welding, casting, injection molding, surface processes, heating and cooling, solidification, crystal growth and diffusion. Part IV deals with beam technology and microgravity, two topics of current importance.

Autoren/Hrsg.

Yang, W. -J.

Mochizuki, S.

Nishiwaki, N.

Mujumdar, A. S.

Inhaltsverzeichnis

1;Front Cover;1
2;Transport Phenomena in Manufacturing and Materials Processing;4
3;Copyright Page;5
4;Table of Contents;8
5;Preface;6
6;PART I: FUNDAMENTALS;12
6.1;INTRODUCTION;12
6.2;CHAPTER 1. FLOW, HEAT AND MASS TRANSFER;14
6.2.1;1. INTRODUCTION;14
6.2.2;2. CONSERVATION EQUATIONS OF TRANSPORT PROPERTIES;14
6.2.3;3. TRANSPORT RATE EQUATIONS;16
6.2.4;4. EQUATIONS OF STATES;16
6.2.5;5. REFERENCES;18
6.3;CHAPTER 2. ELECTROMAGNETISM;19
6.3.1;1. INTRODUCTION;19
6.3.2;2. COULOMB'S LAW;19
6.3.3;3. GAUSS' LAW FOR ELECTRICITY;20
6.3.4;4. GAUSS' LAW FOR MAGNETISM;20
6.3.5;5. AMPERE'S LAW;21
6.3.6;6. FARADAY'S LAW OF INDUCTION;22
6.3.7;7. MAXWELL'S EQUATIONS;22
6.3.8;8. REFERENCES;23
6.4;CHAPTER 3. DIMENSIONAL ANALYSIS AND DIMENSIONLESS PARAMETERS;24
6.4.1;1. INTRODUCTION;24
6.4.2;2. DIMENSIONAL ANALYSIS;24
6.4.3;3. FREE SURFACE FLOW;26
6.4.4;4. REFERENCES;27
7;PART II: TRANSPORT PHENOMENA IN MANUFACTURING;28
7.1;CHAPTER 4. MACHINING AND MACHINE TOOL THERMAL DEFORMATION;28
7.1.1;1. CUTTING;28
7.1.2;2. THERMAL DEFORMATION;31
7.1.3;3. A SIMPLE MODEL OF THERMAL DEFORMATION;31
7.1.4;4. IMPROVING METHODS;32
7.1.5;5. THERMAL BOUNDARY CONDITIONS OF MACHINE TOOLS;34
7.1.6;6. THERMAL DEFORMATION CAUSED BY SURROUNDING TEMPERATURE VARIATION;35
7.1.7;7. THE MAIN CHARACTERISTICS OF THE TEMPERATURE RISE CAUSED BY INNER HEAT SOURCES;39
7.1.8;8. MEASUREMENT OF HEAT TRANSFER COEFFICIENT IN MAIN SPINDLE BEARING SYSTEM;41
7.1.9;9. MEASURING METHOD OF HEAT TRANSFER COEFFICIENT;41
7.1.10;10. PRECISE TEMPERATURE CONTROLLING METHOD FOR MACHINE TOOL STRUCTURE;45
7.1.11;11. GRINDING;49
7.1.12;12. REFERENCES;51
7.2;CHAPTER 5. WELDING;53
7.2.1;1. INTRODUCTION;53
7.2.2;2. ELECTROSLAG WELDING;53
7.2.3;3. ARC WELDING;60
7.2.4;4. LASER WELDING;64
7.2.5;5. REFERENCES;65
7.3;CHAPTER 6. CASTING;66
7.3.1;1 . INTRODUCTION;66
7.3.2;2. LADLES;66
7.3.3;3. ELECTROSLAG REFINING SYSTEMS;71
7.3.4;4. INDUCTION FURNACE;74
7.3.5;5. REMARKS;80
7.3.6;6. REFERENCES;83
7.4;CHAPTER 7. INJECTION MOLDING;84
7.4.1;1. INTRODUCTION;84
7.4.2;2. COMPUTER-AIDED INJECTION MOLDING;84
7.4.3;3. PLASTIC PRODUCT REINFORCEMENT;86
7.4.4;4. PLASTIC INJECTION MOLDING;86
7.4.5;5. REFERENCES;94
7.5;CHAPTER 8. SURFACE PROCESSES;95
7.5.1;1. INTRODUCTION;95
7.5.2;2. PLASMA FLAME MODEL;95
7.5.3;3. PARTICLE HISTORY MODEL;97
7.5.4;4. HEAT TRANSFER AND SOLIDIFICATION DURING PLASMA SPRAYING;101
7.5.5;5. PLASMA CVD;104
7.5.6;6. REFERENCES;107
8;PART III: TRANSPORT PHENOMENA IN MATERIALS PROCESSING;108
8.1;CHAPTER 9. HEATING AND COOLING;108
8.1.1;1. INTRODUCTION;108
8.1.2;2. HEATING;109
8.1.3;3. COOLING;116
8.1.4;4. REFERENCES;124
8.2;CHAPTER 10. MELTING AND SOLIDIFICATION;126
8.2.1;1. INTRODUCTION;126
8.2.2;2. MELTING;126
8.2.3;3. SOLIDIFICATION OF BINARY COMPONENT MELTS AND COMPUTER SIMULATION;127
8.2.4;4. RAPID QUENCHING SOLIDIFICATION;133
8.2.5;5. CASTING SOLIDIFICATION;137
8.2.6;6. REFERENCES;143
8.3;CHAPTER 11. CRYSTAL GROWTH;145
8.3.1;1. INTRODUCTION;145
8.3.2;2. MELT GROWTH METHODS;145
8.3.3;3. TRANSPORT PHENOMENA;148
8.3.4;4. MODEL EQUATIONS;148
8.3.5;5. DIMENSIONLESS PARAMETERS;149
8.3.6;6. CRYSTAL DEFECT FORMATION;152
8.3.7;7. REFERENCES;154
8.4;CHAPTER 12. DIFFUSION;155
8.4.1;1. INTRODUCTION;155
8.4.2;2. SORET EFFECT;155
8.4.3;3. DUFOUR EFFECT;155
8.4.4;4. MULTI-COMPONENT DIFFUSION;156
8.4.5;5. DOUBLE DIFFUSION;157
8.4.6;6. REFERENCES;158
9;PART IV: SPECIAL TOPICS;159
9.1;CHAPTER 13. BEAM TECHNOLOGY;159
9.1.1;1. LASER;159
9.1.2;2. PRINCIPLES OF LASER PROCESSING;159
9.1.3;3. THEORY ON LASER PROCESSING;163
9.1.4;4. ELECTRON BEAM;167
9.1.5;5. ION BEAM;170
9.1.6;6. ELECTRICAL DISCHARGE;171
9.1.7;7. REFERENCES;175
9.2;CHAPTER 14. MICROGRAVITY;177
9.2.1;1. INTRODUCTION;177
9.2.2;2. FLOATING-ZONE CRYSTAL GROWTH;177
9.2.3;3. BIRDGEMAN CRYSTAL GROWTH;179
9.2.4;4. PROTEIN CRYSTAL GROWTH;179
9.2.5;5. VAPOR CRYSTAL GROWTH (VCG);181
9.2.6;6. SOLIDIFICATION;182
9.2.7;7. REFERENCES;184
10;NOMENCLATURE;186
11;Author Index;190
12;Subject Index;192