Rembold Information Control Problems in Manufacturing Technology 1979

Proceedings of the Second IFAC/IFIP Symposium, Stuttgart, Federal Republic of Germany, 22-24 October 1979
1. Auflage 2014
ISBN: 978-1-4831-5278-3
Verlag: Elsevier Science & Techn.
Format: PDF
Kopierschutz: 1 - PDF Watermark

E-Book, Englisch, 312 Seiten, Web PDF

Information Control Problems in Manufacturing Technology 1979 is a compilation of papers presented at the second IFAC/IFIP Symposium held at Stuttgart, Germany on October 22-24, 1979. The book discusses the following topics: flexible manufacturing systems research; information processing in large and small systems; materials handling in a manufacturing system; control requirements in industrial robot use; and quality assurance in automated manufacturing processes. The text gives an overview of the Integrated Computer Aided Manufacturing program employed in aerospace batch manufacturing. One paper then presents a research and development program of Japan pertaining to use of lasers in a flexible manufacturing system complex. Another paper discusses the development and set-up of two flexible and different manufacturing systems; the paper also explains the appropriate information processing system that will control such complicated manufacturing processes. Another paper presents the advances in computers for quality control applications that are expected through lower hardware costs and better utilization of statistical methods. Mechanical engineers, technical designers, and students with serious interest in automatic control and computer-aided systems will find this book valuable.

Autoren/Hrsg.

Rembold, U.

Inhaltsverzeichnis

1;Front Cover;1
2;Information Control Problems in Manufacturing Technology 1979;4
3;Copyright Page;5
4;Table of Content;8
5;FOREWORD;10
6;ERRATA;11
7;Chapter 1. OVERVIEW OF THE U.S.A.F. INTEGRATED COMPUTER AIDED MANUFACTURING (ICAM PROGRAM);14
7.1;INTRODUCTION;14
7.2;ICAM INITIATION;14
7.3;RESULTS;18
7.4;CONCLUSION;18
7.5;REFERENCES;18
8;Chapter 2. FLEXIBLE MANUFACTURING SYSTEM COMPLEX PROVIDED WITH LASER - A NATIONAL R & D PROGRAM OF JAPAN;20
8.1;INTRODUCTION;20
8.2;OUTLINE OF THE PROGRAM;20
8.3;PRESENT STATUS OF THE PROGRAM;22
8.4;CONCLUSIONS;23
8.5;REFERENCES;23
9;Chapter 3. FLEXIBLE MANUFACTURING SYSTEMS: NEW DEVELOPMENTS OF TWO DIFFERENT SYSTEMS FOR ROTARY PARTS AND PROFILE MILLING PIECES;26
9.1;INTRODUCTION;26
9.2;DEMANDS ON INFORMATION PROCESSING COMPONENTS IN FLEXIBLE MANUFACTURING SYSTEMS;26
9.3;DNC SYSTEM AS A BASIS FOR FLEXIBLE MANUFACTURING SYSTEMS;27
9.4;FLEXIBLE MANUFACTURING SYSTEMS FOR PRECISION MILLING PARTS;28
9.5;FLEXIBLE MANUFACTURING SYSTEM FOR ROTARY PARTS;29
9.6;CONCLUSION;30
9.7;REFERENCES;30
10;Chapter 4. MATHEMATICAL AND ECONOMIC MODELS FOR MATERIAL REMOVAL PROCESSES;38
10.1;NOMENCLATURE;38
10.2;INTRODUCTION;38
10.3;PHENOMENOLOGICAL APPROACH;39
10.4;EMPERICAL APPROACH;39
10.5;ECONOMIC MODELS;41
10.6;CLOSING REMARKS;43
10.7;REFERENCES;43
11;Chapter 5. A MULTIPROCESSOR CONTROL SYSTEM AS A UNIVERSAL MODULAR SYSTEM FOR THE DESIGN OF MACHINE TOOL CONTROLLERS;50
11.1;INTRODUCTION;50
11.2;SYSTEM CHARACTERISTICS OF THE MODULAR MULTIPROCESSOR CONTROL SYSTEM (MPST);51
11.3;ORGANISATION OF THE MODULAR MULTIPROCESS OR CONTROL SYSTEM;52
11.4;DEFINITION OF FUNCTION MODULES;54
11.5;MPST CONTROL SYSTEM FOR GRINDIGN;57
11.6;MPST CONTROL SYSTEM FOR MANIPULATION TASKS;58
11.7;MPST CONTROL SYSTEM FOR NC MEASURING;58
11.8;CONCLUSION;59
11.9;REFERENCES;59
12;Chapter 6. INVESTIGATION OF PALLET CODING AND POSITIONING WITHIN A LINEAR MOTOR PROPULSED PALLET CONVEYING SYSTEM;60
12.1;INTRODUCTION;60
12.2;TECHNICAL DESIGN OF THE PILOT PLANT;61
12.3;SEQUENCE OF FUNCTIONS AND DEMANDS CONCERNING INFORMATION FLOW;62
12.4;POSITIONING OF PALLETS BY LINEAR MOTORS;64
12.5;CONCLUSION;65
12.6;REFERENCES;65
13;Chapter 7. RECENT TRENDS OF MANUFACTURING TECHNOLOGY IN JAPAN;66
13.1;INTRODUCTION;66
13.2;HISTORICAL BACKGROUND;66
13.3;AUTOMOTIVE INDUSTRY;69
13.4;PRECISION INDUSTRIES;71
13.5;NUMERICALLY CONTROLLED MACHINE TOOLS;74
13.6;ROBOTS;75
13.7;PROJECT RESEARCH OF A FLEXIBLE MANUFACTURING SYSTEM COMPLEX PROVIDED WITH LASER;76
13.8;VLSI TECHNOLOGY RESEARCH ASSOCIATION;77
13.9;ACKNOLEDGEMENT;77
13.10;REFERENCES;78
14;Chapter 8. MONITORING AND DIAGNOSIS SYSTEM OF MACHINE TOOLS;86
14.1;INTRODUCTION;86
14.2;SYSTEMATIC APPROACH TO DIAGNOSIS;87
14.3;FAILURE CAUSALITY MODEL;87
14.4;SEQUENTIAL MACHINE MODEL;89
14.5;APPLICATION TO AUTOMATIC TOOL CHANGER OF MACHINING CENTER;91
14.6;CONCLUSION;95
14.7;ACKNOWLEDGMENTS;95
15;Chapter 9. NON-CONTACT DATA TRANSMISSION OF NC-DATA;96
15.1;INTRODUCTION;96
15.2;HARDWARE CONFIGURATION;96
15.3;SOFTWARE FOR DATA TRANSMISSION;98
15.4;CONCLUSION;100
15.5;REFERENCES;101
16;Chapter 10. IN-PROCESS OPTICAL GAUGING FOR NUMERICAL MACHINE TOOL CONTROL;104
16.1;INTRODUCTION;104
16.2;THE OPTICAL ASSEMBLY;104
16.3;THE LASER SOURCE;105
16.4;THE PHOTOSENSITIVE DETECTOR;105
16.5;FURTHER OPTICAL CONSIDERATIONS;105
16.6;THE EXPERIMENTAL SYSTEM;107
16.7;DESIGN CONSIDERATIONS FOR OTHER APPLICATIONS;108
16.8;REFERENCES;110
16.9;CONTACTS;111
16.10;ACKNOWLEDGEMENT;111
17;Chapter 11. OPTIMAL CONTROL OF PRODUCTION LARGE-SCALE SYSTEMS;114
17.1;INTRODUCTION;114
17.2;METHODOLOGICAL APPROACH AND CONTROL FORMALIZATION;116
17.3;THE TASK OF THE SUBSYSTEMS AND OF THE COORDINATOR OF COOPERATIVE COUPLINGS AT THE SCHEDULING STAGE;120
17.4;THE LARGE-SCALE PRODUCTION SYSTEM IN REAL CONDITIONS;121
17.5;CONCLUSION;121
17.6;REFERENCES;122
18;Chapter 12. COMPOSITE DYNAMIC MODELLING OF TECHNICAL SYSTEMS;124
18.1;1. MODELLING AND DESIGNING;124
18.2;2. COMPOSITE MODELLING PRINCIPLES;125
18.3;3. SOME ASPECTS OF MODEL VALIDITY;126
18.4;4. ADEQUACY OP SYSTEMS;128
18.5;5. ONE METHOD OF INCREASING MODEL TRUTH LEVEL;130
18.6;6. PROBLEMS OF COMPOSITE MODEL IMPLEMENTATION;131
18.7;7. EXAMPLE OF COMPOSITE MODEL BUILDING OF MOVABLE PLANT POWER STATION;132
19;Chapter 13. RECENT DEVELOPMENTS IN MATERIAL HANDLING;136
19.1;1. INTRODUCTION;136
19.2;2. FLEXIBLE ARRANGEMENT;137
19.3;3. SENSORS USED IN INDUSTRIAL ROBOTS;140
19.4;4. COMPLEX SENSOR SYSTEMS;141
19.5;5. EXAMPLE OF A FLEXIBLE ASSEMBLY SYSTEM FOR SMALL BATCHES WITH INTEGRATED TACTILE AND OPTICAL SENSORS;143
19.6;6· REFERENCES;149
20;CHAPTER 14. SENSORY INTERACTIVE CONTROL SYSTEMS FOR ADVANCED MANUFACTURING;150
20.1;INTRODUCTION;150
20.2;ROBOT CONTROL SYSTEMS;150
20.3;ROBOT VISION;151
20.4;CONCLUSIONS;154
20.5;REFERENCES;154
21;CHAPTER 15. ONE ENGINEER'S CONTROL CONCEPT OF INDUSTRIAL MANIPULATORS AND FIRST RESULTS OF ITS CONCRETE APPLICATION;160
21.1;INTRODUCTION;160
21.2;CONCEPT OF TWO-LEVEL (TWO-STAGE) CONTROL;161
21.3;MATHEMATICAL MODEL OF OPEN ACTIVE MECHANISMS;161
21.4;SYNTHESIS OF NOMINAL REGIMES;162
21.5;MANIPULATION TASK WITH A WORKING OBJECT OF DETERMINED ORIENTATION ALONG A PRESCRIBED TRAJECTORY;163
21.6;DEVIATION MODEL ABOUT THE NOMINAL TRAJECTORY;165
21.7;DECENTRALIZED CONTROL SYNTHESIS;165
21.8;SUMULATION RESULTS;168
21.9;CONCLUSION;169
21.10;REFERENCES;169
22;CHAPTER 16. METHODS FOR OPTIMAL GUIDANCE OF INDUSTRIAL ROBOT MOTIONS;172
22.1;INTRODUCTION;172
22.2;TEACHING METHODS;173
22.3;OPTIMAL PATHS;173
22.4;REALIZATION AND RESULTS;174
22.5;REFERENCES;175
23;CHAPTER 17. NEWTON - EULER FORMULATION OF MANIPULATOR DYNAMICS FOR COMPUTER CONTROL;178
23.1;INTRODUCTION;178
23.2;MOVING COORDINATES;180
23.3;COMPUTATIONAL SCHEME;183
23.4;REFERENCES;185
24;CHAPTER 18. POINTY. A PHILOSOPHY IN ROBOT PROGRAMMING;186
24.1;INTRODUCTION;186
24.2;MACHINE TRAINING IN INDUSTRIAL ENVIRONMENTS;187
24.3;THE NEED OF ADVANCED TEACHING METHODS;188
24.4;OVERVIEW OF POINTY SYSTEM;190
24.5;EXPERIENCE WITH POINTY;191
24.6;REFERENCES;193
24.7;ACKNOWLEDGEMENTS;193
25;CHAPTER 19. AN ASEA ROBOT AS AN OPEN-DIE FORGING MANIPULATOR;196
25.1;INTRODUCTION;196
25.2;BRIEF ACCOUNT OF THE FEASIBILITY STUDY USING A VERSATRAN D301 ROBOT;197
25.3;APPLICATION OF AN ASEA ROBOT;197
25.4;EXPERIMENTAL PROCEDURE;200
25.5;DISCUSSION OF RESULTS;200
25.6;CONCLUSIONS;201
25.7;PLAN FOR FUTURE WORK;201
25.8;REFERENCES;201
26;CHAPTER 20. ASSEMBLY RESEARCH;208
26.1;INTRODUCTION;208
26.2;PART MATING;209
26.3;PROGRAMMABLE SYSTEMS;212
26.4;ASSEMBLY SYSTEMS;220
26.5;ASSEMBLY TECHNOLOGY;220
26.6;REFERENCES;223
27;CHAPTER 21. CONTROL OF ROBOT MANIPULATORS FOR HANDLING AND ASSEMBLY IN SPACE;228
27.1;INTRODUCTION;228
27.2;REQUIREMENTS FOR CONTROL OF SPACE MANIPULATORS;229
27.3;CRITICAL TECHNOLOGY DEVELOPMENTS;230
27.4;CONCLUSIONS;235
27.5;REFERENCES;235
28;CHAPTER 22. A TV-SENSOR FOR TOP-LIGHTING AND MULTIPLE PART ANALYSIS;242
28.1;THE COMPLEXITY OF SCENES;242
28.2;A SENSOR CONFIGURATION FOR THE HANDLING OF PARTS ON A MOVING CONVEYOR BELT;243
28.3;A MODULAR SYSTEM FOR THE ECONOMICAL REALIZATION OF OPTO-ELECTRONIC SENSORS;243
28.4;CONCLUSION;245
28.5;REFERENCES;245
29;CHAPTER 23. TACTILE SENSOR FOR A MACHINING FUNCTION WITH AN INDUSTRIAL ROBOT;248
29.1;INTRODUCTION;248
29.2;STRUCTURE OF INDUSTRIAL ROBOTS;248
29.3;REFERENCES;254
30;CHAPTER 24. A COMPUTER CONTROLLED MANIPULATOR SYSTEM FOR DERIVING THE MECHANICAL CHARACTERISTICS OF OBJECTS;256
30.1;PHILOSOPHY;256
30.2;HARDWARE;257
30.3;REFERENCES;259
31;CHAPTER 25. A REAL-TIME VISION SYSTEM FOR INDUSTRIAL APPLICATION;266
31.1;1. INTRODUCTION;266
31.2;References;274
32;CHAPTER 26. RECENT ADVANCES IN THE USE OF COMPUTERS IN QUALITY CONTROL;278
32.1;1. INTRODUCTION;278
33;CHAPTER 27. WORKPIECE MEASUREMENTS ON NC(CNC)-MACHINE TOOLS: MACHINE CONFIGURATIONS/APPLICATION EXAMPLES;292
33.1;1. INTRODUCTION;292
33.2;2. SYSTEM CONFIGURATION;293
33.3;4. NECESSARY USE-SPECIFIC EXTENSIONS OF THE MACHINE CONTROL;295
33.4;5. APPLICATION EXAMPLES AND LIMITATIONS;296
33.5;6. CONCLUSION;302
34;CHAPTER 28. DETERMINING THE HIERARCHICAL CONTROL STRUCTURE FOR RESISTOR MANUFACTURE LINES;304
34.1;INTRODUCTION;304
34.2;CONCLUSIONS;311
34.3;REFERENCES;311
35;CHAPTER 29. DETERMINATION OF THE NECESSARY SCOPE OF INSPECTION AS A REQUIREMENT OF PLANNING QUALITY ASSURANCE IN FLEXIBLE MANUFACTURING SYSTEMS;312
35.1;INTRODUCTION;312
35.2;PRODUCTION AND TEST-ENGINEERING-TYPE MARGINAL CONDITIONS IN THE SYSTEM UNDER CONSIDERATION;313
35.3;NEED FOR TESTING;315
35.4;FUNDAMENTALS OF THE STATISTICAL APPROACH;315
35.5;TEST FREQUENCY;316
35.6;FAMILIES OF TEST CHARACTERISTICS;317
35.7;DETERMINING THE TEST FREQUENCY OF INTRODUCTION TEST;318
35.8;DETERMINING THE TESTING FREQUENCY OF FINAL PRODUCTION INSPECTIONS;321
35.9;SUMMARY;322
36;CHAPTER 30. PRODUCTION ENGINEERING AND ITS PROMOTION BY THE FEDERAL MINISTER FOR RESEARCH AND TECHNOLOGY;326
37;AUTHOR INDEX;332