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E-Book

E-Book, Englisch, 150 Seiten, eBook

Reihe: Synthesis Lectures on Engineering, Science, and Technology

Kumar Additive Manufacturing Classification


1. Auflage 2022
ISBN: 978-3-031-14220-8
Verlag: Springer International Publishing
Format: PDF
Kopierschutz: 1 - PDF Watermark

E-Book, Englisch, 150 Seiten, eBook

Reihe: Synthesis Lectures on Engineering, Science, and Technology

ISBN: 978-3-031-14220-8
Verlag: Springer International Publishing
Format: PDF
Kopierschutz: 1 - PDF Watermark



Additive manufacturing classification is one of the biggest issues faced by AM community. The book provides a comprehensive classification of AM, which can be useful to anyone working in any area of manufacturing. As the classification depends on the interrelation of various AM processes, the book provides concise and critical information of those processes, which can be helpful to anyone looking for a concise book on AM. The book provides original information unavailable in research papers.

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About the AuthorAbbreviations1. Process and Classification1.1. Introduction1.2. Role of design-specific tool1.3. Tools in AM and other processes1.4. Definition of a process and AM1.5. Steps in additive layer manufacturing (ALM)1.6. Layerwise and non-layerwise1.7. Machining and AM1.7.1. Approach1.7.2. Generation of waste1.7.3. Material properties1.8. Disadvantages of ALM1.8.1. Staircase effect1.8.1.1. Removal 1.8.2. Need for support structure1.8.3. Problem in repair 1.9. Additive non-layer manufacturing1.9.1. CNC accumulation1.9.2. Continuous liquid interface production1.9.3. Two-photon polymerization1.10. Summary of ALM Processes 1.11. Process differences1.12. Difference due to materials1.12.1. Attempt to classify1.13. Agents for joining materials1.13.1. Attempt to classify1.14. Form of feedstock1.14.1. Attempt to classify1.15. Conveyance of feedstock1.15.1. SLM and LENS1.15.2. Other examples1.15.3. Attempt to classify1.15.3.1. No feeding category1.15.3.2. Feeding category1.16. First feeding category 1.17. Second feeding category 1.18. Difference between solid and liquid deposition1.19. Classification due to feeding1.20. Combined classification1.20.1. Was the decision to combine right1.20.2. Slurry in the classifcation1.21. About the bookReferences2. Bed Process2.1. Classification2.2. Powder bed process2.2.1. Description of classification2.2.2. Role of heat2.3. Laser powder bed fusion2.3.1. Description2.3.2. Parameters 2.3.2.1. Scan spacing2.3.2.2. Scan speed2.3.2.3. Layer thickness2.3.3. Repair2.3.4. Methods for increasing fabrication rate2.3.4.1. Increasing layer thickness2.3.4.2. Dividing processing area2.3.4.3. Optimizing process 2.3.4.4. Changing orientation 2.3.4.5. Increasing scan speed2.3.4.6. Adopting areawise scanning2.4. Electron beam powder bed fusion 2.4.1. Beam generation2.4.2. Beam manipulation2.4.2.1. Focusing of beam2.4.2.2. Beam shape control2.4.3. Vacuum chamber2.4.4. Powder bed processing2.5. EPBF and LPBF2.5.1. Powder2.5.2. Beam2.5.3. Beam-powder interaction2.5.4. Parameter2.5.5. Implication of vacuum2.5.6. Scanning2.6. Non-beam powder bed fusion2.6.1. Heater based sintering2.6.2. Localized microwave heating based AM2.6.3. High speed sintering2.6.3.1. Energy-efficiency 2.7. Linewise, pointwise, and areawise scanning2.7.1. Linewise 2.7.2. Pointwise 2.7.3. Areawise 2.7.4. Basic differences2.8. Binder jet three dimensional printing 2.8.1. Role of binder2.9. Photopolymer bed process2.10. Slurry bed process2.10.1. Binding methods 2.11. Layerless powder bed process2.11.1. Formation of a part2.11.2. Why it is non-layerwiseReferences3. Deposition Process3.1. Classification3.2. Deposition mechanism3.2.1. Melting 3.2.2. Extrusion 3.2.3. Deformation 3.2.4. Comparison between deformation and extrusion 3.2.5. Jetting and spraying3.2.6. Field force3.3. Solid deposition 3.4. Beam solid deposition3.4.1. Advantages3.4.2. Disadvantages 3.5. Laser solid deposition3.5.1. Types of powder deposition3.5.1.1. Coaxial continuous3.5.1.2. Coaxial discrete 3.5.1.3. Off-axial 3.5.2. Laser-powder interaction3.5.2.1. L-beam and powder stream interacts midway3.5.2.2. L-beam follows powder stream3.5.2.3. Powder stream follows l-beam3.6. Electron beam solid deposition3.7. Powder and wire 3.7.1. Cost3.7.2. Availability3.7.3. Material efficiency3.7.4. Processing in vacuum3.7.5. Oxidation3.7.6. Safety3.7.7. Effect on process3.7.8. Processing an inaccessible area3.8. Non-beam solid deposition3.9. Additive friction stir deposition3.10. Friction surfacing based AM3.11. Cold spray AM3.11.1. How cold spray is generated3.12. Arc based deposition3.12.1. What is arc3.12.2. Gas tungsten arc welding based 3.12.2.1. Plasma welding based 3.12.3. Gas metal arc welding based3.13. Extrusion based deposition3.13.1.1. Solid polymer feedstock type 3.13.1.2. Layerless fused deposition modeling3.14. Layerless deposition and layerless bed process3.15. Comparing friction based with fusion based deposition3.16. Air deposition 3.17. Ion deposition 3.17.1. Electrolytic solution based 3.17.2. Colloidal solution based 3.18. Liquid deposition 3.18.1. Water deposition3.19. Slurry deposition References


Dr. Sanjay Kumar is the author of Additive Manufacturing Processes, 2020, Springer, and Additive Manufacturing Solutions, 2022, Springer, Cham.



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