Materials and Process Selection for Engineering Design

3. Auflage 2013
ISBN: 978-1-4665-6409-1
Verlag: CRC Press

Buch, Englisch, 538 Seiten, Format (B × H): 156 mm x 235 mm, Gewicht: 798 g

Introducing a new engineering product or changing an existing model involves making designs, reaching economic decisions, selecting materials, choosing manufacturing processes, and assessing its environmental impact. These activities are interdependent and should not be performed in isolation from each other. This is because the materials and processes used in making the product can have a large influence on its design, cost, and performance in service.
Since the publication of the second edition of this book, changes have occurred in the fields of materials and manufacturing. Industries now place more emphasis on manufacturing products and goods locally, rather than outsourcing. Nanostructured and smart materials appear more frequently in products, composites are used in designing essential parts of civilian airliners, and biodegradable materials are increasingly used instead of traditional plastics. More emphasis is now placed on how products affect the environment, and society is willing to accept more expensive but eco-friendly goods. In addition, there has been a change in the emphasis and the way the subjects of materials and manufacturing are taught within a variety of curricula and courses in higher education.
This third edition of the bestselling Materials and Process Selection for Engineering Design has been comprehensively revised and reorganized to reflect these changes. In addition, the presentation has been enhanced and the book includes more real-world case studies.

Zielgruppe

Senior undergraduate and graduate engineering students, particularly in mechanical and materials engineering; professional engineers, particularly materials, mechanical, and civil/structural; undergraduate and graduate students in civil and structural engineering.

Autoren/Hrsg.

Farag, Mahmoud M.

Inhaltsverzeichnis

Product Design and Development in the Industrial EnterpriseIntroductionFeasibility Study, Identification of Needs, and Concept SelectionSystem-Level DesignDetail Design and Selection of Materials and ProcessesTesting and RefinementLaunching the ProductSelling the ProductPlanning for Retirement of the Product and Environmental ConsiderationsProduct Market CycleSummaryReview QuestionsBibliography and Further ReadingsPerformance of Materials in ServiceFailure under Mechanical LoadingIntroductionTypes of Mechanical FailuresFracture Toughness and Fracture MechanicsDuctile and Brittle FracturesFatigue FailuresElevated-Temperature FailuresFailure Analysis: Experimental MethodsFailure Analysis: Analytical TechniquesFailure Prevention at the Design StageFailure Mode Effect AnalysisSummaryReview QuestionsBibliography and Further ReadingsCorrosion, Wear, and Degradation of MaterialsIntroductionElectrochemical Principles of Metallic CorrosionTypes of Metallic CorrosionCombined Action of Stress and CorrosionCorrosion of Plastics and CeramicsOxidation of MaterialsCorrosion ControlWear FailuresRadiation DamageSummaryReview QuestionsBibliography and Further ReadingsSelection of Materials to Resist FailureIntroductionGrouping and Identifying Engineering MaterialsSelection of Materials for Static StrengthSelection of Materials for StiffnessSelection of Materials for Fatigue ResistanceSelection of Materials for High-Temperature ResistanceSelection of Materials for Corrosion ResistanceCoatings for Protection against CorrosionSelection of Materials for Wear ResistanceWear-Resistant CoatingsSummaryReview QuestionsBibliography and Further ReadingsR elationships between Design, Materials, and Manufacturing ProcessesNature of Engineering DesignIntroductionGeneral Considerations in Engineering DesignDesign for Six SigmaMajor Phases of DesignEnvironmentally Responsible DesignDesign Codes and StandardsEffect of Component GeometryFactor of SafetyReliability of ComponentsProduct Reliability and SafetyProduct LiabilitySummaryReview QuestionsBibliography and Further ReadingsEffect of Material Properties on DesignIntroductionDesigning for Static StrengthDesigning for StiffnessDesigning with High-Strength, Low-Toughness MaterialsDesigning against FatigueDesigning under High-Temperature ConditionsDesigning for Hostile EnvironmentsDesigning with Specific Materials (Material-Specific Design Features)SummaryReview QuestionsBibliography and Further ReadingsEffect of Manufacturing Processes on DesignIntroductionProduct Manufacture in the Industrial EnterpriseClassification of Manufacturing ProcessesSelection of Manufacturing ProcessesDesign for Manufacture and AssemblyDesign Considerations for Cast ComponentsDesign Considerations for Molded Plastic ComponentsDesign Considerations for Forged ComponentsDesign Considerations for Powder Metallurgy PartsDesign of Sheet Metal PartsDesigns Involving Joining ProcessesDesigns Involving Heat TreatmentDesigns Involving Machining ProcessesAutomation of Manufacturing ProcessesComputer-Integrated ManufacturingSummaryReview QuestionsBibliography and Further ReadingsSelection and Substitution of Materials and Processes in IndustryEconomics and Environmental Impact of Materials and ProcessesIntroductionElements of the Cost of MaterialsFactors Affecting Material PricesComparison of Materials on Cost BasisValue Analysis of Material PropertiesEconomics of Material UtilizationEconomic Competition in the Materials FieldProcessing TimeProcessing CostEconomics of Time-Saving DevicesCostBenefit and Cost-Effectiveness AnalysesEnvironmental Impact Assessment of Materials and ProcessesRecyclability of Engineering Materials and Recycling EconomicsLife Cycle CostSummaryReview QuestionsBibliography and Further ReadingsMaterials Selection ProcessIntroductionNature of the Selection ProcessAnalysis of the Material Performance Requirements and Creating Alternative SolutionsInitial Screening of SolutionsComparing and Ranking Alternative SolutionsSelecting the Optimum SolutionComputer Assistance in Making Final SelectionUsing MATLABR in Materials and Process SelectionSources of Information for Materials SelectionSummaryReview QuestionsBibliography and Further ReadingsMaterials SubstitutionIntroductionMaterials AuditConsiderations in Materials SubstitutionScreening of Substitution AlternativesComparing and Ranking of Alternative SubstitutesReaching a Final DecisionUsing MATLABR in Materials SubstitutionSummaryReview QuestionsBibliography and Further ReadingsCase Studies in Material Selection and SubstitutionIntroductionDesign and Selection of Materials for a TurnbuckleDesign and Selection of Materials for Surgical ImplantsDesign and Selection of Materials for Lubricated Journal BearingsAnalysis of the Requirements and Substitution of Materials for Tennis RacketsMaterial Substitution in the Automotive IndustryBibliography and Further ReadingsAppendicesAppendix A: Metallic Materials—Classification, General Characteristics, and PropertiesAppendix B: Polymers—Classification, General Characteristics, and PropertiesAppendix C: Ceramic Materials—Classification, General Characteristics, and PropertiesAppendix D: Composite Materials—Classification and PropertiesAppendix E: Semiconductors and Advanced MaterialsAppendix F: Conversion of Units and Hardness ValuesAppendix G: GlossaryIndex