Buch, Englisch, 450 Seiten, Format (B × H): 152 mm x 229 mm, Gewicht: 771 g
Buch, Englisch, 450 Seiten, Format (B × H): 152 mm x 229 mm, Gewicht: 771 g
Reihe: Woodhead Publishing India in T
ISBN: 978-93-80308-02-9
Verlag: WOODHEAD PUB INDIA
This book is a simple and accessible guide to the knowledge required to fulfill the role of a maintenance manager in a textile mill. Covering the complete maintenance program, the book gives a basic all-round understanding of even the small spare parts used in the machineries of spinning mill; hence it will be very useful for the shop-floor technicians also.
Autoren/Hrsg.
Fachgebiete
Weitere Infos & Material
Preface
Need of maintenance
Introduction
Modes of failure
Role of maintenance
Role of maintenance
Introduction
Maintenance
Planned maintenance
Unplanned maintenance
Quality-based maintenance
Role of maintenance department in spinning mill
Proactive maintenance
Introduction
Preventive maintenance
Condition-based monitoring
Benefits of condition-based monitoring
Implementation of condition-based maintenance
Planning and scheduling
Introduction
General principles of planning
Procedure of planning
Scheduling
Principle of standardization of frequencies and jobs
Principle of cyclic schedule for the maintenance team
Principle of interlinking spare part planning with
maintenance plan and schedule
Operators must act as machine keepers
Maintenance schedule
Maintenance audit
Introduction
Methodology
Preparation of maintenance audit report
Presenting the report to management
Role of manpower in maintenance
Introduction
Factors affecting manpower planning
Manpower norms
Maintenance organization structure
Concept of common gang
Responsibilities at various positions
Human error in maintenance
Crew size required for various activities in maintenance
department
Maintenance repair inventory and its control
Inventory
Types of inventory
Inventory carrying cost
Material and repair inventory
Different methods for controlling the inventory
How to implement the spare parts management?
Maintenance information systems
Computer-managed maintenance system
Benefits of CMMS
Components of CMMS
Safety while maintenance
Accident
Effects of an accident
Accidents and its related losses
Cause of accidents
How to prevent accidents?
Electrical safety
House keeping
Workshop/workplace
Machine guarding
Methods and procedure
Safety in shifting material
Safety while unpacking and cleaning
Precautions for handling machine under maintenance
Precautions during spinning operation
Safety tags
Lubricants
Types of lubricants
Functions of lubricant
Liquid lubricants
Semisolid lubricants
Solid lubricants
Lubricant used in spinning mill
Lubricants handling and storage
Conservation of lubricants
Summary
Belt drive and its maintenance
Introduction
Flat belt drives
Spindle tape
Flat pulley
V belts
V pulleys
Timing belts
Steel wire and chain
Steel wire rope
Construction
Design of wire
Classification of steel wire ropes
Measuring wire rope
Wire pulley or sheave
Lubrication
Reason for failure of wire
Chains
Construction of chain
Designation of chain
Chain lubrication
Chain installation
Maintenance of chains
British standard roller chain
American standard roller chain
Leaf chain
Silent chain
Temporary fasteners
Introduction
Screwed joint
Different types of bolt/screw
Washer
Nut
Locking device
Key
Tension element
Pins
Retaining rings
Taper lock
Universal joint
Screw hose clamps
Oil seal and gasket
Introduction
Material selection
Why garter spring is needed?
Shelf life
Procedure for installation
Reasons for seal failure
Gasket
Effecting a seal
Installation of gasket
Gears
Introduction
Spur gear
Helical gears
Worm gears
Bevel gears
Gear trains
Black lash
Lubrication
Reasons for the failure of gear teeth
Compressed air
Introduction
Compression of air
Free air or atmospheric air
Analyzing compressed air needs
Production of compressed air
How to specify the right compressor type, capacity and
pressure?
Receiver or tank size for air compressor
Moisture
Quality of water required for compressor
What is oil free compressed air?
Air distribution systems
Pneumatic cylinder
Regulator
Lubricator
Moisture separator
Minimum pressure switch
Filters
Safety valves
Non-return valve
Quick release valve
Micro valve
Speed control device
Time delay valve
Port flow control valve
Silencer
Piping
Pressure hoses
Push-type fitting
Threaded connector
Barbed-type connectors
Solenoid valve
Dial indicator
Compressed air system leaks
Leak detection
Pressure drop and controlling system pressure
Compressor air system economics
Maintenance of pneumatic system
Bearing and its maintenance
Introduction
Bearing
Types of bearing
Roller bearings
Bearing designation
Internal clearance
Withdrawal sleeves with nut and locking washer
Bearing characteristics
Lubrication of bearing
Mounting of different bearings
Dismounting method of different bearing
Reason for failure of bearings
Examinations of bearing in service
Tools
Open-ended spanner
Ring spanner
Sockets and accessories
Torque wrench sockets
Allen key
Try square
Steel rule
Feeler gauge
Hammers
Soft hammers
Dial gauge
Spirit level
Vernier calliper
Digital vernier calliper
File
Chisels
Screw driver
Vices
Punch
Hacksaw
Taps
Die and die stock
Grinding wheels
Pliers
Stud extractor
Kit for mounting of bearing
Pullers
Micrometer
Drill
Step ladder
Oil cans
Grease gun
Chalk line
Knife
Plumb bob
Requirement of tool for erection, installation and maintenance
Tips to fine tune the spinning machinery
Introduction
Blow room
Card
Drawframe
Comber
Speedframe
Ringframe
Automatic cone winder
Two-for-one twister
Tips to improve energy saving in spinning mills
Energy
Textile production process
Energy consumption in spinning mill
Maximum cost effectiveness in energy use
Energy conservation measures
Index.
