Magrab / Gupta / McCluskey Integrated Product and Process Design and Development

The Product Realization Process, Second Edition
2. Auflage 2012
ISBN: 978-1-4200-7061-3
Verlag: Taylor & Francis
Format: PDF
Kopierschutz: Adobe DRM (»Systemvoraussetzungen)

E-Book, Englisch, 304 Seiten

Reihe: Environmental & Energy Engineering

Since the publication of the first edition of Integrated Product and Process Design and Development: The Product Realization Process more than a decade ago, the product realization process has undergone a number of significant changes. Reflecting these advances, this second edition presents a thorough treatment of the modern tools used in the integrated product realization process and places the product realization process in its new context.

See what’s new in the Second Edition:

- Bio-inspired concept generation and TRIZ

- Computing manufacturing cost, costs of ownership, and life-cycle costs of products

- Engineered plastics, ceramics, composites, and smart materials

- Role of innovation

- New manufacturing methods: in-mold assembly and layered manufacturing

This book discusses how to translate customer needs into product requirements and specifications. It then provides methods to determine a product’s total costs, including cost of ownership, and covers how to generate and evaluate product concepts. The authors examine methods for turning product concepts into actual products by considering development steps such as materials and manufacturing processes selection, assembly methods, environmental aspects, reliability, and aesthetics, to name a few. They also introduce the design of experiments and the six sigma philosophy as means of attaining quality.

To be globally viable, corporations need to produce innovative, visually appealing, quality products within shorter development times. Filled with checklists, guidelines, strategies, and examples, this book provides proven methods for creating competitively priced quality products.

Zielgruppe

Industrial Engineers, undergraduate and graduate level students.

Autoren/Hrsg.

Magrab, Edward B.

Gupta, Satyandra K.

McCluskey, F. Patrick

Sandborn, Peter

Fachgebiete

• Wirtschaftswissenschaften Betriebswirtschaft Management Forschung & Entwicklung (F&E), Innovation

Inhaltsverzeichnis

Product Development at the Beginning of the Twenty-First Century
Introduction
Ideas and Methods Currently Used in the Product Realization Process
Innovation
Quality
Benchmarking
Partnering with Suppliers—Outsourcing
Mass Customization

The Integrated Product and Process Design and Development Team Method
Introduction
The IP2D2 Team and Its Agenda
Technology’s Role in IP2D2
IP2D2 Team Requirements

Product Cost Analysis
Introduction
Determining the Cost of Products
Design and Manufacturing Costs
Sustainment Costs: Life Cycle, Operation, and Support
Making a Business Case
Examples
Bibliography

Translating Customer Requirements into a Product Design Specification
Voice of the Customer
Quality Function Deployment (QFD)
Product Design Specification

Product Functional Requirements and Functional Decomposition
Functional Modeling
Examples of Functional Decomposition

Product Concepts and Embodiments
Introduction
Concept Generation and the Search for Solutions
Product Modularity and Architecture
Concept Evaluation and Selection
Product Embodiments
Bibliography for Bio-Inspired Concepts

Design for Assembly and Disassembly
Introduction
Design for Assembly
Design for Disassembly (DFD)

Material Selection
Introduction
Ferrous Alloys
Nonferrous Alloys
Special Purpose Alloys
Polymers
Ceramics
Composites
Smart Materials
Nanomaterials
Coatings
Bibliography

Manufacturing Processes and Design
Introduction
Casting—Permanent Mold
Casting—Permanent Pattern
Casting—Expendable Pattern
Cutting—Mechanical Machining
Cutting—Electromachining
Forming—Sheet
Forming—Bulk
Powder Processing
Layered Manufacturing
Bibliography

Design for "X"
Life-Cycle Engineering
Poka-Yoke
Design for Maintainability (Serviceability)
Design for Packaging
Design for the Environment
Ergonomics: Usability, Human Factors, and Safety
Material Handling
Product Safety, Liability, and Design

Product and Process Improvement
Introduction
What Is Experimental Design?
Guidelines for Designing Experiments
Factorial Analysis
Examples of the Use of the Analysis of Variance
The Taguchi Method
Six Sigma
Bibliography

Appendix A: Material Properties and the Relative Cost of Raw Materials
Index